Prototype PCB Assembly

Prototype PCB Assembly

Prototype PCB Assembly for Home Appliances

Name: Prototype PCB Assembly for Home Appliances
Origin: China
Certified: UL, CE, RoHS
Surface Finishing: HASL ,OSP ,ENIG, Immsersion Gold
Layer Counts: 1–20L
Base Material: FR4,High-TG FR4,CEM3,aluminum,High Frequency(Rogers,Taconic,Aron,PTFE,F4B)
Solder mask:Green, Blue, Black, White, Yellow, Red, Matt Green, Matt Black, Matt Blue

Consumer Prototype PCB Assembly for Card reader

Name: Consumer Prototype PCB Assembly for Card reader
Origin: China
Certified: UL, CE, RoHS
Layer: 1-22 Layers
Surface Finishing: HASL/HASL-LF/Enig
PCB Material: FR-4/Rogers
Board thickness: Customized
Solder mask color: Green. Black. Red. Yellow. White. Blue. Purple. Matte Green

Automtoive Prototype PCB Assembly for Electronic

Name: Automtoive Prototype PCB Assembly for Electronic
Origin: China
Certified: UL, CE, RoHS
Number of Layers: Max 12 layers
Base Material: FR4, FR4/High TG FR-4/M4/ M6/Rogers/Nelco/Isola
Surface Finishing: ENIG,HASL,OSP,ENEPIG
Copper Thickness: 0.5-5oz
Solder Mask Color: Green, Black, Blue, Red, Yellow

Mixed Signal Prototype PCB Assembly- low volume

Name: Mixed Signal Prototype PCB Assembly- low volume
Origin: China
Certified: UL, CE, RoHS
Base Material: FR4 CEM1 CEM3 Aluminum
Number of Layers: 4-layer, 1-32 layers
Copper Thickness: 1oz, 1OZ
Board thickness: customized

Consignment Prototype PCB Assembly OEM Board

Name: Consignment Prototype PCB Assembly OEM Board
Origin: China
Certified: UL, CE, RoHS
Max Layer:36L
Solder Mask: Green, Black, Blue, Red, Matt Green
Board Thickness: customized
Surface finish: HASL/ lead-free HASL

Lead-Free Prototype PCB Assembly – PCB Manufacturer

Name: Lead-Free Prototype PCB Assembly – PCB Manufacturer
Origin: china
Certified: UL, CE, RoHS
Number of Layers: 6-layer
Base Material: FR-4
Copper Thickness: 0.5-3OZ
Board thickness: customized

The Prototype PCB Assembly is the perfect solution for turning your circuit designs into functional prototypes swiftly and efficiently. With our state-of-the-art assembly process and expert technicians, we ensure the highest quality and precision in every step. Whether you’re a hobbyist, engineer, or entrepreneur, our PCB assembly service caters to all your prototyping needs.

Our team is well-equipped to handle complex designs and components, including surface mount devices (SMDs), through-hole components, and fine-pitch integrated circuits. We follow stringent quality control measures to guarantee optimal performance and reliability of your prototypes.

Advantages of Prototype PCB Assembly:

  1. Time-saving: With our Prototype PCB Assembly service, you can significantly reduce the time required to assemble and test your circuit boards. Our efficient processes and experienced team ensure quick turnaround times, allowing you to accelerate your product development cycle.
  2. Cost-effective: By outsourcing your PCB assembly needs to us, you can save on expensive equipment, specialized personnel, and infrastructure costs. We provide affordable assembly services without compromising on quality.
  3. Expertise: Our team of skilled technicians has extensive experience in PCB assembly. They possess the knowledge and expertise to handle complex designs, troubleshoot issues, and ensure optimal performance of your prototypes.
  4. Quality assurance: We adhere to strict quality standards throughout the assembly process. Each prototype undergoes rigorous inspection and testing to ensure it meets your specifications and performs flawlessly.
  5. Flexibility: We offer flexible assembly options, allowing you to choose the most suitable service for your project requirements. Whether you need a small batch or a larger production run, we can accommodate your needs.

 

SMT capacity: 19 million points/day
Testing Equipment X-RAY Nondestructive Tester, First Piece Tester, AOI Automatic Optical Tester, ICT Tester, BGA Rework Station
Placement speed Chip placement speed (at best conditions) 0.036 S/piece
Mounted Component Specifications Pasteable smallest package
Minimum device accuracy
IC type chip accuracy
Mounted PCB Specifications Substrate size
Substrate thickness
throw rate 1. Resistance-capacitance ratio 0.3%
2. IC type without throwing material
Board Type POP/common board/FPC/rigid-flex board/metal substrate
DIP daily production capacity
DIP plug-in production line 50000 points/day
DIP post welding production line 20000 points/day
DIP test production line 50000pcs PCBA/day
Assembly processing capability
The company has more than 10 advanced assembly production lines, dust-free and anti-static air-conditioning workshop, TP dust-free workshop, equipped with aging room, test room, functional test isolation room, advanced and perfect equipment, can carry out various product assembly, packaging, testing, Aging, etc. production. Monthly production capacity can reach 150,000 to 300,000 sets/month
PCBA processing capability
project Mass processing capability Small batch processing capability
Number of layers (max) 2-18 20-30
Plate type FR-4, Ceramic Sheet, Aluminum Base Sheet PTFE, Halogen Free Sheet, High Tg Sheet PTFE, PPO, PPE
Rogers,etc Teflon E-65, ect
Sheet mixing 4 layers – 6 layers 6th floor – 8th floor
biggest size 610mm X 1100mm /
Dimensional Accuracy ±0.13mm ±0.10mm
Plate thickness range 0.2mm–6.00mm 0.2mm–8.00mm
Thickness tolerance ( t≥0.8mm) ±8% ±5%
Thickness tolerance (t<0.8mm) ±10% ±8%
Media thickness 0.076mm–6.00mm 0.076mm–0.100mm
Minimum line width 0.10mm 0.075mm
Minimum spacing 0.10mm 0.075mm
Outer copper thickness 8.75um–175um 8.75um–280um
Inner layer copper thickness 17.5um–175um 0.15mm–0.25mm
Drilling hole diameter (mechanical drill) 0.25mm–6.00mm 0.15mm–0.25mm
Hole diameter (mechanical drill) 0.20mm–6.00mm 0.10mm–0.20mm
Hole Tolerance (Mechanical Drill) 0.05mm /
Hole tolerance (mechanical drill) 0.075mm 0.050mm
Laser Drilling Aperture 0.10mm 0.075mm
Plate thickness aperture ratio 10:1 12:1
Solder mask type Photosensitive green, yellow, black, purple, blue, ink /
Minimum Solder Mask Bridge Width 0.10mm 0.075mm
Minimum Solder Mask Isolation Ring 0.05mm 0.025mm
Plug hole diameter 0.25mm–0.60mm 0.60mm-0.80mm
Impedance tolerance ±10% ±5%
Surface treatment type Hot air leveling, chemical nickel gold, immersion silver, electroplated nickel gold, chemical immersion tin, gold finger card board Immersion Tin, OSP
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Automatic Solder Paste Printing Machine

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AOI Optical Inspection

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Smt High-Speed Placement Machine

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Nitrogen Reflow Soldering

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X-Ray

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Three Anti-Paint Spraying Machine

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SPI Solder Paste Thickness Tester

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Automatic Wave Soldering Machine

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First Article Inspection

Leadsintec
Why choose us?
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Efficient quotation

Our complete turnkey PCB assembly service provides a 24 hour quote service for your turnkey PCB assembly order.

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All-round and reliable parts supplier

Leadsintec cooperates with world-renowned component suppliers to ensure that the source of electronic components is plastic and the authenticity is guaranteed.

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Advanced equipment

It has 7 fully automatic SMT high-speed chip production lines, equipped with ten temperature zone nitrogen reflow ovens, online AOI, SPI, X-RAY and other equipment.

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Quality assurance

We have complete ISO9001, ISO13485, ISO14001, IATF 16949, UL and other system certifications, and our products meet environmental protection requirements.

Leadsintec
Prototype PCB Assembly FAQ
1. How to get a quotation for prototype PCB?
To get a quote for PCB prototyping, please complete this PCB Prototype Quote Form with all specifications and requirements and submit. We will get back to you as soon as possible. You can also contact us at info@made-in-pcb.com if you have any urgent needs.
2. What type of prototype PCB service do you offer?
We offer PCB prototyping services such as multi-layer quick turn prototyping, combo surface mount, chip-on-board (COB) and many other custom prototyping.
3. Do you provide services such as surface treatment (eg OSP, ENIG, IMAg)?
Yes, our experienced team is able to provide custom surface treatments (such as OSP, ENIG, ImAg, ENIG, etc.) according to your requirements.
4. Do you provide multi-layer PCB prototypes?
Yes, we offer multi-layer PCB prototyping services.
5. What is a PCB prototype?
PCB Prototype is a model of PCB design used to check the quality, performance and functionality of printed circuit boards, it can help speed up the PCB design and manufacturing process.

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