Hybrid PCB

Hybrid PCB

Lightwave Communications PCB Board

Lightwave Communications PCB Board

Name: Lightwave Communications PCB Board

Layers: 6L

material: TU872+R4350B

Board Thicknes: 1.8 mm

Copper Thicknes: 35/35/35/35um

Smallest Hole Diameter: 0.20mm

Surface Treatment: ENIG(2U”)

Technical Feature: Vacuum Plugging, Blind buried via

Applications

Ground receiving equipment

Hybrid PCB

High Frequency Hybrid PCB Board

Product Name: High Frequency Hybrid PCB Board

Plate: Rogers RO4350B+FR4

Layers: 12L

Board Thickness: 1.6MM

Copper thickness: finished copper thickness 1OZ

Impedance: 50 ohm

Medium thickness: 0.508MM

Dielectric Constant : 3.48

Thermal conductivity: 0.69w/m.k

Flame retardant grade: 94V-0

Volume resistivity: 1.2*1010

Millimeter wave radar PCB circuit board

Millimeter wave radar PCB circuit board

Name: Millimeter wave radar PCB circuit board

Plate: Rogers RO3003+370HR

Dielectric constant: high frequency material dielectric constant 3.0

Medium thickness: 5mil (0.127mm)

Number of layers: 6 L

Plate thickness: 1.2mm

Copper Thickness: 1oz for inner and outer layers

Via: Resin plug hole

Surface technology: chemical immersion silver

Thermal conductivity: 0.69w/m.k

Loss: 0.001

Line width: 0.1mm

Line distance: 0.1mm

Blind hole structure: L1-L2, L3-L6

Uses: automotive radar, automotive sensor module

RO4350B

RO4350B + FR4 high frequency hybrid PCB

Product name: RO4350B + FR4 high frequency hybrid plate

Plate: Rogers RO4350B+FR4

Layers: 4L

Board thickness: 1.2MM

Copper Thickness: 1OZ

Media thickness: 0.508mm

Dielectric Constant: 3.48

Thermal conductivity: 0.69w/m.k

Flame retardant grade: V-0

Volume resistivity: 1.2*1010

Surface resistivity: 5.7*109

Density: 1.9gm/cm3

Surface technology: chemical immersion gold

Application: communication instrument

Hybrid PCB

Communication high frequency hybrid PCB

Name: Communication High Frequency Hybrid PCB

Category: RF PCB

PCB layers: 6L

Sheet used: Ro4350B+FR4

Plate thickness: 1.6mm

Size: 210mm*28Omm

Surface Treatment: Immersion Gold

Minimum aperture: 0.25mm

Application field: communication

Features: high frequency mixed pressure

Hybrid PCB

RO4350B+FR4 high frequency hybrid PCB

Name: RO4350B+FR4 High Frequency Hybrid PCB Board

Plate: Rogers RO4350B+FR4

Layers: 4L

Board Thickness: 1.6MM

Copper thickness: finished copper thickness 1OZ

Impedance: 50 ohm

Medium thickness: 0.508MM

Dielectric Constant : 3.48

Thermal conductivity: 0.69w/m.k

Flame retardant grade: 94V-0

Volume resistivity: 1.2*1010

Introducing our hybrid PCB solutions, combining the benefits of different PCB technologies to meet the unique requirements of your application. Hybrid PCBs integrate multiple technologies, such as rigid, flex, and rigid-flex PCBs, into a single board, offering versatility, space savings, and enhanced functionality.

Hybrid PCBs undergo rigorous testing and validation processes to ensure reliability and durability. The combination of different technologies is carefully engineered to withstand mechanical stresses, temperature variations, and other environmental factors. This also ensures a long-term performance and product integrity.

 

Our hybrid PCBs are designed to address complex design challenges, allowing for the integration of different form factors, bending areas, and specialized connectors.

 

 

Advantages of Hybrid PCB:

  1. Integration of Multiple Technologies: Hybrid PCBs allow for the seamless integration of different PCB technologies into a single board. You can combine the rigidity and stability of rigid PCBs with the flexibility and bending capabilities of flex or rigid-flex PCBs, providing design freedom and versatility.
  2. Space Savings: Hybrid PCBs enable the consolidation of multiple PCBs into a single board, resulting in significant space savings. By integrating different technologies  you can optimize the use of available space and reduce overall system size.
  3. Improved Signal Integrity: Hybrid PCBs offer enhanced signal integrity by allowing for optimized signal routing and impedance control. You can design signal paths to minimize signal loss, crosstalk, and EMI issues, resulting in improved overall system performance and reliability.
  4. Design Flexibility: With hybrid PCBs, you have greater design flexibility to accommodate complex geometries, irregular shapes, and unique form factors. This flexibility also enables the realization of innovative product designs and the integration of electronics into unconventional shapes or spaces.
  5. Cost Savings: Hybrid PCBs can provide cost savings by reducing the number of separate PCBs, connectors, and assembly processes required in a system. Additionally, the consolidation of components and optimized board layouts can streamline manufacturing and assembly, reducing overall production costs.

 

Item Capability
Layer Count 1-40layers
Base Material KB、Shengyi、ShengyiSF305、FR408、FR408HR、IS410、FR406、GETEK、370HR、IT180A、Rogers4350B、Rogers4000、PTFE Laminates(Rogers series、Taconic series、Arlon series、Nelco series)、Rogers/Taconic/Arlon/Nelco laminate with FR-4 material(including partial Ro4350B hybrid laminating with FR-4)
Board Type Backplane、HDI、High multi-layer 、blind&buried PCB、Embedded Capacitance、Embedded resistance board 、Heavy copper power PCB、Backdrill.
Board Thickness 0.2-5.0mm
Copper Thickness Min. 1/2 OZ, Max. 10 OZ
PTH Wall 25um(1mil)
Maximum Board Size 1100*500mm(43”*19”)
Min laser drilling size 4mil
Min. Spacing/Tracing 2.7mil/2.7mil
Solder Mask Green, Black, Blue, Red, White, Yellow, Purple matte/glossy
Surface Treatment Flash gold(electroplated gold)、ENIG、Hard gold、Flash gold、HASL Lead-free 、OSP、ENEPIG、Soft gold、Immersion silver、Immersion Tin、ENIG+OSP, ENIG+Gold finger, Flash gold(electroplated gold)+Gold finger, Immersion silver+Gold finger, Immersion Tin+Gold finger.
Min. Annular Ring 3mil
Aspect ratio 10:1(HASL Lead-free 、HASL Lead、ENIG、Immersion Tin、Immersion silver、ENEPIG);8:1(OSP)
Impedance control ±5ohm(<50ohm), ±10%(≥50ohm)
Other Techniques Blind/Buried Via
Gold Fingers
Press Fit
Via in Pad
Electrical Test
https://www.made-in-pcb.com/wp-content/uploads/2023/05/PCB-Drilling-machine.webp

PCB Drilling machine

https://www.made-in-pcb.com/wp-content/uploads/2023/05/PCB-pattern-plating-line.webp

PCB pattern plating line

https://www.made-in-pcb.com/wp-content/uploads/2023/05/PCB-solder-mask-expose-machine.webp

PCB solder mask expose machine

https://www.made-in-pcb.com/wp-content/uploads/2023/05/PCB-pattern-expose-machine.webp

PCB pattern expose machine

https://www.made-in-pcb.com/wp-content/uploads/2023/05/Strip-film-etching-line.webp

Strip film etching line

https://www.made-in-pcb.com/wp-content/uploads/2023/05/Solder-mask-screen-silk-print-machine.webp

Solder mask screen silk print machine

https://www.made-in-pcb.com/wp-content/uploads/2023/05/Solder-mask-scrubbing-line.webp

Solder mask scrubbing line

https://www.made-in-pcb.com/wp-content/uploads/2023/05/PCB-Flying-Probe-Test-FPT.webp

PCB Flying Probe Test (FPT)

https://www.made-in-pcb.com/wp-content/uploads/2023/05/Fully-automatic-exposure-machine.webp

Fully automatic exposure machine

Here there’re many laminate material datasheets, they’re useful and helpful for you, please see them:
SUPPLIER PCB LAMINATE TYPE MATERIAL DATASHEET TG TD DK(1MHZ) DK(1GHZ) DK(10GHZ)
KB KB-6160 FR4 DOWNLOAD 135 305 4.35
KB-6160A FR4 DOWNLOAD 135 305 4.35
KB-6160C FR4 DOWNLOAD 135 314 4.7
KB-6150 FR4 DOWNLOAD 132 305 4.6
KB-6150C
KB-6164 FR4 DOWNLOAD 142 330 4.8
KB-6164F FR4 DOWNLOAD 145 340 4.8
KB-6165F FR4 DOWNLOAD 150 346 4.8
KB-6167F FR4 DOWNLOAD 170 349 4.8
SHENGYI S1141 FR4 DOWNLOAD 135 310 4.6
S1141KF FR4 DOWNLOAD 140 350 4.7
S1000 FR4 DOWNLOAD 155 335 4.9
S1170 FR4 DOWNLOAD 170 335 4.6
S1000-2 FR4 DOWNLOAD 170 335 4.8
S1155 FR4 DOWNLOAD 135 370 4.7
ITEQ IT-158 FR4 DOWNLOAD 150 340 4.6-4.8
IT-180 FR4 DOWNLOAD 180 350 4.5-4.7
TUC TU-768 FR4 DOWNLOAD 180 350 4.3-4.4 4.3
TU-872 Modified Epoxy DOWNLOAD 200 340 3.8-4.0 3.8
ROGERS RO 3003 Cer/PTFE DOWNLOAD 500 3
RO 3010 Cer/PTFE DOWNLOAD 500 10.2
RO 4003 Hydrocarbon/Cer DOWNLOAD >280 425 3.38
RO 4350B Hydrocarbon/Cer DOWNLOAD >280 390 3.48
RT/duroid 5880 PTFE/Glass DOWNLOAD 500 2.2
ISOLA Polyclad 370HR FR4 DOWNLOAD 170 340 4.8-5.1
FR406-HR FR4 DOWNLOAD 190 325 3.91 3.86 3.81
FR408-HR FR4 DOWNLOAD 200 360 3.72 3.69 3.65
P96 Polyimide DOWNLOAD 260 416 3.78 3.73
Hitachi MCL-BE- 67G Modified Epoxy DOWNLOAD 140 340 4.9 4.4
MCL-E-679F FR4 DOWNLOAD 170 350 4.2-4.4 4.3-4.5
MCL-LX-67Y Special Laminate DOWNLOAD 185-195 325-345 3.4-3.6
Nelco N4000-13 Modified Epoxy DOWNLOAD 210-240 365 3.7 3.6
N4000-13EP Modified Epoxy DOWNLOAD 210-240 350 3.4 3.2
N4000-13SI Modified Epoxy DOWNLOAD 210-240 350 3.4 3.2
N4000-13EP SI Modified Epoxy DOWNLOAD 210-240 350 3.4 3.2
Taconic TLX-6 PTFE DOWNLOAD 2.65
TLX-7 PTFE DOWNLOAD 2.6
TLX-8 PTFE DOWNLOAD 2.55
TLX-9 PTFE DOWNLOAD 2.45
RF35 PTFE DOWNLOAD <315 3.5 3.5
TLC-27 PTFE DOWNLOAD 2.75
TLC-30 PTFE DOWNLOAD 3
TLC-32 PTFE DOWNLOAD 3.2
Arlon Arlon 25N Cer DOWNLOAD 260 3.38
Arlon 25FR Cer DOWNLOAD 260 3.58
Arlon 33N Polymide DOWNLOAD >250 353 4
Arlon 35N Polymide DOWNLOAD >250 363 4.2
Arlon 85N Polymide DOWNLOAD 250 387 4.2
Stablcor ST325 DOWNLOAD Thermal conductivity:75w/m.k(with 1oz copper)
ST10 DOWNLOAD Thermal conductivity:325w/m.k(with 1oz copper)
Panasonic R-1566W FR4 DOWNLOAD 140 330 4.95 4.7 4.65
Ventec VT-901 Polymide DOWNLOAD 250 390 4.2-4.5 4.0-4.3
VT-90H Polymide DOWNLOAD 250 390 4.2-4.5 4.0-4.3
Bergquist ht-04503 DOWNLOAD Thermal conductivity:2.2w/m.k(with 1oz copper)
Leadsintec
Why choose us?
24-hour customer service

we provide 24-hour service and support, you will receive a reply to your question within 2 hours and a quotation within 24 hours.

timely delivery

Own PCB factory of 50,000 square meters, the monthly output can reach 60,000 square meters, no minimum PCB order requirements

Free DFM service

Before the official production of the PCB, we will conduct a free DFM review service and support free Allegro, Altium, Protel, PADS, OBD, Gerber and other formats.

Quality assurance

We can provide you with high frequency, high TG, high CTI, buried blind via, aluminum based PCB manufacturing, the quality is fully compliant with IPC 610-D standard, testing and quality assurance

Leadsintec
Hybrid PCB FAQ
1. How long does it take for you to provide hybrid PCB lead time?
We have over 20 years of experience in the PCBA industry and we pride ourselves on providing our customers with a fast turnaround cycle, you can contact us if you have mixed PCB needs.
2. Do you provide multi-layer hybrid PCB?
Yes, we can provide multi-layer hybrid PCB with 2-64 layers.
3. When should a hybrid PCB be used?
Whenever you want to expand your creativity for desired electrical, thermal and mechanical properties, you can use hybrid PCBs. There are many other aspects you should consider before using a hybrid PCB; including the desired application, temperature, frequency type, cost, and more.
4. What kind of materials are used in hybrid PCBs?
Hybrid PCBs use materials with different key properties than traditional multilayer PCBs. Often a mixture of FR-4 material with high frequency PTFE material, or a mixture of different high frequency materials with different dielectric constants is used.
5. What is a hybrid PCB?
Hybrid printed circuit boards are PCBs that use different materials to optimize electrical performance and improve system reliability.

    white close
    loading icon Loading