Energy Storage Module PCBA

The Energy Storage Module PCBA (Printed Circuit Board Assembly) is a specialized electronic assembly designed to provide efficient and reliable energy storage capabilities. It is a compact and integrated solution that combines a printed circuit board with energy storage components. This enables the storage and discharge of electrical energy as required.

The Energy Storage Module consists of a printed circuit board that serves as the foundation for the assembly. The PCB is designed with appropriate circuitry and traces to facilitate the flow of electrical energy within the module. It includes connectors, terminals, and mounting points for easy integration into larger energy storage systems or devices.

The PCBA incorporates energy storage components such as batteries, supercapacitors, or other energy storage devices. These components are carefully selected based on the specific application requirements, considering factors such as energy density, voltage range, charging and discharging capabilities, and cycle life.

Advantages of Energy Storage Module PCBA:

  1. Efficient Energy Storage: The Energy Storage PCBA provides an efficient means of storing electrical energy. Utilizing high-performance energy storage components, it also offers reliable energy storage capacity. This also allows for the accumulation of excess energy during periods of low demand or renewable energy generation.
  2. Compact and Integrated Design: The PCBA’s compact and integrated design enables space-efficient energy storage solutions. Integrating the necessary circuitry and components onto a single PCB. It also minimizes the footprint and simplifies the overall energy storage system design.
  3. Customizable for Various Applications: The Energy Storage Module PCBA can be customized to meet the requirements of various applications. The selection of energy storage components, circuit design, and PCB layout can be tailored to specific voltage ranges, energy capacity, discharge rates, and other application-specific parameters.
  4. Seamless Integration: The PCBA is designed to seamlessly integrate into larger energy storage systems or devices. It includes connectors and terminals for easy electrical connections. It also enables simple integration with other components, control systems, or power distribution systems.
  5. Reliable Performance and Safety: The Energy Storage Module PCBA undergoes rigorous testing and quality control processes to ensure reliable performance and safety. It incorporates protection mechanisms such as overcharge protection, and short-circuit prevention to safeguard the energy storage components and the overall system.


SMT capacity: 19 million points/day
Testing Equipment X-RAY Nondestructive Tester, First Piece Tester, AOI Automatic Optical Tester, ICT Tester, BGA Rework Station
Placement speed Chip placement speed (at best conditions) 0.036 S/piece
Mounted Component Specifications Pasteable smallest package
Minimum device accuracy
IC type chip accuracy
Mounted PCB Specifications Substrate size
Substrate thickness
throw rate 1. Resistance-capacitance ratio 0.3%
2. IC type without throwing material
Board Type POP/common board/FPC/rigid-flex board/metal substrate
DIP daily production capacity
DIP plug-in production line 50000 points/day
DIP post welding production line 20000 points/day
DIP test production line 50000pcs PCBA/day
Assembly processing capability
The company has more than 10 advanced assembly production lines, dust-free and anti-static air-conditioning workshop, TP dust-free workshop, equipped with aging room, test room, functional test isolation room, advanced and perfect equipment, can carry out various product assembly, packaging, testing, Aging, etc. production. Monthly production capacity can reach 150,000 to 300,000 sets/month
PCBA processing capability
project Mass processing capability Small batch processing capability
Number of layers (max) 2-18 20-30
Plate type FR-4, Ceramic Sheet, Aluminum Base Sheet PTFE, Halogen Free Sheet, High Tg Sheet PTFE, PPO, PPE
Rogers,etc Teflon E-65, ect
Sheet mixing 4 layers – 6 layers 6th floor – 8th floor
biggest size 610mm X 1100mm /
Dimensional Accuracy ±0.13mm ±0.10mm
Plate thickness range 0.2mm–6.00mm 0.2mm–8.00mm
Thickness tolerance ( t≥0.8mm) ±8% ±5%
Thickness tolerance (t<0.8mm) ±10% ±8%
Media thickness 0.076mm–6.00mm 0.076mm–0.100mm
Minimum line width 0.10mm 0.075mm
Minimum spacing 0.10mm 0.075mm
Outer copper thickness 8.75um–175um 8.75um–280um
Inner layer copper thickness 17.5um–175um 0.15mm–0.25mm
Drilling hole diameter (mechanical drill) 0.25mm–6.00mm 0.15mm–0.25mm
Hole diameter (mechanical drill) 0.20mm–6.00mm 0.10mm–0.20mm
Hole Tolerance (Mechanical Drill) 0.05mm /
Hole tolerance (mechanical drill) 0.075mm 0.050mm
Laser Drilling Aperture 0.10mm 0.075mm
Plate thickness aperture ratio 10:1 12:1
Solder mask type Photosensitive green, yellow, black, purple, blue, ink /
Minimum Solder Mask Bridge Width 0.10mm 0.075mm
Minimum Solder Mask Isolation Ring 0.05mm 0.025mm
Plug hole diameter 0.25mm–0.60mm 0.60mm-0.80mm
Impedance tolerance ±10% ±5%
Surface treatment type Hot air leveling, chemical nickel gold, immersion silver, electroplated nickel gold, chemical immersion tin, gold finger card board Immersion Tin, OSP

Automatic Solder Paste Printing Machine

AOI Optical Inspection

Smt High-Speed Placement Machine

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Three Anti-Paint Spraying Machine

SPI Solder Paste Thickness Tester

Automatic Wave Soldering Machine

First Article Inspection

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